Black 1993 Mercedes-Benz 500E, front three-quarter on the grass by a white fence
Builds / Mercedes-Benz 500E (W124)
Classic Mercedes

Mercedes-Benz 500E (W124)

A black Mercedes 500E brought back to health: failed timing chain guides, rebuilt injectors, cooling and steering work, then charging, climate, and exhaust.

The 500E is the W124 that Mercedes and Porsche built together, with a V8 in a sedan body. This black one first came to me in 2021 for an engine diagnostic, and the cause was the worst kind: the timing chain guides had failed, and pieces of them were in the oil pan.

I replaced every timing chain guide I could reach and the tensioner, retimed the engine, and checked the chain for stretch. The oil pan came off so I could pull the oil pump, inspect it, and clean the broken guide material out of the sump. All eight injectors were swapped for rebuilt units, and it got a water pump, thermostat, crank and cam seals, cam oiler tube O-rings, new vacuum lines, and a reseal of the tandem power steering pump with new hoses.

In 2022 it came back for the smaller things that make an old car feel right. A frayed alternator terminal was arcing and causing the charging and gauge problems. A weak vacuum junction was keeping the center dash vent from working. Then it got a SuperSprint cat-back exhaust, new springs front and rear, distributor caps, rotors, and ignition wires.

The scope of work

Engine
Febi timing chain, tensioner, and guide kit with the engine retimed, the oil pump inspected and the sump cleaned under a new pan gasket, all 32 cam oiler tube O-rings, cam and crank seals, cam solenoids resealed, and a new MAF screen
Fuel
All eight injectors rebuilt by Marren
Cooling
OEM remanufactured water pump and a new thermostat
Steering
Tandem power steering pump resealed, with new supply and return hoses and a new reservoir gasket
Vacuum
Hard vacuum lines and boots, secondary air injection hoses and pipe, and the climate vacuum junction repaired
Electrical
Arcing alternator terminal repaired and an Interstate AGM battery
Ignition
Bosch distributor caps and rotors with a Beru silicone ignition wire set
Exhaust and suspension
SuperSprint cat-back on new OEM flanges and gaskets, and new coil springs front and rear

Photos

Black 500E front three-quarter from the passenger side Black 500E rear three-quarter The long, low W124 profile Flared front fenders, the 500E tell 500E front seats with checkered cloth inserts and black leather bolsters 500E instrument cluster 500E interior Top of the V8 during the injector and vacuum line work M119 V8 from above with components removed M119 engine bay during the work Timing chain and cam sprockets during the guide replacement Underside with a component removed
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